Insights
Trylo Industries, one of India’s leading innerwear and intimate apparel manufacturers, partnered with LOGIC ERP to overcome growing challenges across manufacturing, inventory, compliance, and distribution operations. By implementing a centralized garment ERP solution, Trylo Industries streamlined production planning, improved raw material management, ensured GST compliance, strengthened distributor coordination, and achieved greater operational efficiency at scale.
Read this LOGIC ERP garment software implementation case study to learn how we helped Trylo Industries overcome challenges and optimize production workflows, enhance visibility across multiple units, and build a future-ready, scalable solution for their garment manufacturing and distribution operations.
About Trylo Industries
Established in 1993 under the leadership of Mr. Girish Popatlal Patadia, Mr. Chirag Girish Patadia, and Mr. Hiten Bharat Patadia, Trylo online store has emerged as a trusted online lingerie shop in India amongst millennial Indian women. With 4 large production units and a nationwide distribution network, they are one of the largest manufacturers of premium Lingerie, Bra, T-Shirt, Pajama, Sleepwear in India.
Industry: Retail Apparel and Fashion (Intimates)
Headquarters: Surendranagar, Gujarat, India spread across 18,000 yards
Products: Innerwear, including bras, panties, activewear, shapewear, and sleepwear, with a focus on comfort, support, and inclusive sizing (including plus sizes)
Presence: Products are available across India through over 1800 stores and 21 distributors, as well as online on platforms like Zivame, and their official website, Trylo.com.
Challenges Faced by Trylo Industries Before LOGIC ERP Software Implementation
Before implementing LOGIC ERP software for apparel industry, Trylo Industries faced several operational and compliance challenges that were impacting efficiency, scalability, and distributor satisfaction. As the business expanded, they faced challenges to maintain control across production, inventory, and distribution operations.
Managing Multiple Raw Materials Efficiently
Trylo Industries dealt with a wide variety of raw materials across different product lines. Without a centralized system, tracking availability, consumption, and procurement timelines was complex and prone to errors. This often led to delays in production planning and inefficient inventory utilization.
Maintaining Consistent Quality Standards
Ensuring uniform quality across batches was a major challenge. The lack of real-time tracking and standardized quality checks made it difficult to monitor compliance at each stage of manufacturing. This challenge increased the risk of inconsistencies and rework, affecting overall productivity.
Rapid Re-Ordering and Demand Fulfillment
Frequent and urgent re-ordering of raw materials was required to meet market demand. However, limited visibility into stock levels and reorder points resulted in delays, overstocking, or missed opportunities, impacting production continuity and delivery timelines.
GST Compliance and Regulatory Accuracy
Managing GST compliance manually added significant complexity. Errors in tax calculations, invoicing, and reporting increased the risk of non-compliance and penalties. The lack of automation made audits and statutory reporting time-consuming and stressful.
Ensuring Zero Distributor Stock-Outs
Maintaining consistent stock availability across distributor networks was a major challenge. Without real-time inventory visibility and demand forecasting, distributor stock-outs occurred, affecting order fulfillment, customer satisfaction, and brand reliability.
How Did LOGIC ERP Help Trylo Industries With Garment Manufacturing and Distribution Software Implementation?
LOGIC ERP evaluated the operational challenges faced by Trylo Industries and implemented the best apparel ERP solution for their garment manufacturing and distribution business.
Solution Offered to Trylo Industries by LOGIC ERP Company
Multi-BOM & Bundle Tracking
With multiple Bills of Materials (BOMs) for a single product, LOGIC ERP allows manufacturers to manage different material combinations, variants, and production methods with ease. Bundle tracking using garment manufacturing software ensures accurate consumption of raw materials and finished goods mapping, helping them to maintain cost control, traceability, and production accuracy across complex manufacturing processes.
Raw Material Planning Across Parallel Orders
With LOGIC ERP garment manufacturing software, they can plan raw material requirements across multiple production orders running simultaneously. The implementation of the best garment manufacturing ERP software helps in automatically calculating material demand based on active orders, preventing shortages and overstocking, improving production scheduling, reducing delays, and ensuring smooth order execution.
Smart Re-Ordering & Price Revision Control
LOGIC ERP enables automated re-order levels based on consumption patterns and demand trends. The implementation of garment distribution software maintains price revision history, ensuring better control over vendor pricing and procurement costs. This helps businesses make informed purchasing decisions while protecting margins.
Stock Visibility (Reserved vs Free)
The ERP provides real-time stock visibility, clearly distinguishing between reserved stock (allocated to orders) and free stock (available for sale or production). This transparency helps teams avoid over-commitment, improve order fulfillment accuracy, and manage inventory more efficiently.
Automated GST Compliance
The garment manufacturing and distribution software with GST modules helps in automating GST calculation, invoicing, and statutory reporting, ensuring compliance with Indian tax regulations. It helps in simplifying return filing, and supports audit readiness, helping businesses stay compliant without additional effort.
Distributor Requisition Portal & OMS Integration
The distributor portal allows partners to place requisitions directly into the system, and Order Management System (OMS) integration ensures seamless order processing from request to dispatch. It helps in improving distributor coordination, reduces order cycle time, and helps prevent stock-outs.
Scalable Across Multiple Units
With LOGIC ERP garment software for manufacturing and distribution, Trylo industries are scaling effortlessly across multiple manufacturing units, warehouses, and distribution centers. Centralized control with location-wise visibility ensures consistent processes, accurate reporting, and easier expansion as the business grows.
Core LOGIC ERP Software Modules For Trylo Industries
Key Benefits: Enhancing Trylo Industries Operations with LOGIC ERP Software Implementation
The implementation of LOGIC ERP garment software implementation provides a centralized platform for production, inventory, compliance, sales, and distributor management at Trylo Industries. By replacing manual processes with a centralized ERP system, Trylo achieved better control, visibility, and operational agility.
Improved Production Efficiency & Reduced Stoppages
LOGIC ERP garment production software enabled accurate production planning and raw material synchronization, ensuring uninterrupted manufacturing operations. Real-time visibility into material availability and order status helped minimize machine downtime and production stoppages, leading to improved throughput.
Zero Stock-Outs with Automated Replenishment
With auto-replenishment system and reorder level automation, LOGIC ERP garment stock management software ensured optimal inventory availability across warehouses and distributor locations. This eliminated stock-outs while avoiding excess inventory, resulting in a balanced and responsive supply chain.
Faster Turnaround Cycles
By streamlining order processing, production scheduling, and dispatch planning, LOGIC ERP significantly reduced order-to-delivery timelines. Faster data flow across departments enabled quicker decision-making and improved customer service levels.
Seamless GST Compliance from Day One
The GST module ensured end-to-end GST compliance, covering billing, tax calculation, and statutory reporting. Automated processes reduced errors, simplified audits, and enabled Trylo Industries to remain compliant from the first day of implementation.
Transparent Distributor Collaboration
The integrated distributor portal improved coordination by enabling real-time order placement, stock visibility, and status tracking. This transparency strengthened distributor relationships and ensured smoother order fulfillment across the network.
Agile Sales with Real-Time Stock Insights
Sales teams gained access to live inventory data, including free and reserved stock, allowing accurate order commitments and faster sales closures. Real-time insights improved responsiveness and reduced order cancellations.
Operational Independence for Trylo’s IT Team
LOGIC ERP provided a stable, scalable, and easy-to-manage platform that reduced dependency on external support. Trylo’s internal IT team gained greater control over system operations, reporting, and configuration, enabling faster issue resolution and system optimization.
How Can LOGIC ERP Help Your Garment Manufacturing Industry with ERP Software Implementation?
LOGIC ERP is one of the most trusted clothing, apparel and garment ERP software solutions providers in India, with over 30 years of experience in the industry. Established in 1993, LOGIC ERP has been at the forefront of delivering innovative and cost-effective ERP solutions to fulfill the specific needs of apparel, textile, clothing and garment businesses across diverse verticals, including retail, manufacturing, distribution, and supply chain management.
With a proven track record of partnering with top global and national apparel,and garment brands, LOGIC ERP is playing a pivotal role in their remarkable business growth and success stories. With a strong focus on bringing automation, flexibility, scalability, and customer satisfaction, LOGIC ERP has been providing industry-leading apparel manufacturing ERP solutions that helps businesses streamline their operations, improve efficiency, and drive growth.
Why Choose LOGIC ERP For Your Apparel, Clothing and Garment Retail, Distribution and Manufacturing Industry?
LOGIC ERP is India’s most trusted ERP company to provide the best garment, clothing, apparel and footwear retail, manufacturing and distribution ERP solutions to different industries. Streamlining businesses since 1993, we have been providing best apparel ERP solutions that meet the unique needs of the garment and footwear industries.
- 30+ Years of ERP Excellence
- 200+ Experienced ERP Experts
- Personalized ERP Training Just for You
- Fast, Easy, & Stress-Free Implementation
- Quick & Easy Personalization & Deployment
- Flexible Solutions: On-Premise or On-Cloud
- Strong Domain Knowhow & Success Stories
- Digital Ready ERP with 3rd Party Plug-in & API
Conclusion
The successful implementation of LOGIC ERP at Trylo Industries demonstrates how a well-aligned ERP solution can transform manufacturing and distribution operations. By addressing key challenges in production planning, inventory control, GST compliance, and distributor management, LOGIC ERP enabled Trylo Industries to achieve greater operational efficiency, real-time visibility, and process standardization.
The implementation of LOGIC ERP has enabled Trylo Industries to operate with greater accuracy, scalability, and agility, supporting sustainable growth and faster market responsiveness. The partnership between LOGIC ERP and Trylo Industries sets a strong example of how technology-driven ERP solutions can deliver measurable, long-term business value.
Get started now! Call +91-734 114 1176 or email us at sales@logicerp.com to schedule your demo and take the first step towards operational excellence!